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Countec

Unscrambler and Aircleaner

UA120/UA-200 Bottle Unscrambler & Aircleaner
Bottles supplied to bulk hopper are fed to the cleaning station through bottle escalator and turn table. By means of hook and bumper, bottles are inverted, securely gripped by side belt conveyor while they are cleaned twice by filtered and ionized air and vacuum suction and discharged in an upright position on the conveyor.

UAN-120 Bottle Unscrambler & Aircleaner
Bottles supplied to bulk hopper are fed to the index conveyor through turn table and infeed conveyor. Index conveyor grips 6 bottles at a time and turns them upside down on to the cleaning station. Bottles are cleaned by individual nozzles that descend down into the bottle and blow ionized air with vacuum suction.

NAC-120 Air Cleaner
Index conveyor grips 6 bottles at a time and turns them upside down onto the cleaning station. The inverted bottles are then individually cleaned by a set of servo driven ionizing nozzles that dive inside the bottle

To view the unscrambler & air cleaner

Silica Gel Inserter

SG-12 Sachet type desiccant inserter –
Sachet type desiccants fed from the roll are detected by fiber optical electronic sensors as they are measured, cut and inserted into the container automatically.

To view the silica gel inserter

Counter

DMC 200 Eletronic Tablet/Capsule Counter
Fully automatic tablet/capsule counting and filling machine. Tablets/capsules loaded from the hopper are aligned on a continuously vibrating 3 step trays and fed to the infrared electronic counting sensors.

To view the DMC 200 and other counters

DMC 4 Table Top Tablet/Capsule Counter
Semi-Automatic tablet/capsule counter. Tablets/capsules loaded from the hopper are aligned on a continuously vibrating 3 step trays and fed to the infrared electronic counting sensors. The counter fills the bottle with 100 % accuracy.

To view the DMC 4 and other counters

Leaflet Outserter / Inserter

CO-120 Cotton Inserter
Cotton or synthetic coil is pulled apart into a preset length by feeding through a pair of stainless steel pinch rollers and cut by cutter. The cotton piece is then folded and inserted up into a tube, forming the inverted U. The tube moves over the bottle and the piece is inserted down into the bottle.
A stainless steel 6-tube turret and spring loaded rollers are designed to use any size or grade of cotton or synthetic coil, including rayon and polyester without adjustment at a high speed up to 120 bottles per minute.

To view the CO-120 and other inserters

Capper

RC-120/RC-200 (4 capping heads/8 capping heads)
Bottles are transferred from the conveyor by starwheel to the rotary turret assembly.
Bulk cap feed with on demand controls. Caps are sorted and fed by vibratory feeder. Cap release by bottle sensor. Cap pick-up by oscillating disc and transferred to capping head. The servo controlled rotary capping station has 4 capping heads or 8 capping heads on RC-200. Capping head descends and rotates to close the cap to a present amount of torque.

To view the RC-120/RC-200 and other cappers

Induction Sealer

IS-120 Induction Sealer
The IS-120 induction sealer uses a non-contact method of heating a metallic disk to hermetically seal the top of plastic and glass containers. The sealing process takes place after the container has been filled and capped.
The containers simply pass under the electromagnetic field created by induction sealing head as they keep moving on the conveyor. An electromagnetic current in induced into the foil layer of the inner seal and heats it. The heated foil melts the wax layer, which is absorbed into the pulp board, releasing the foil from the pulp board.
The foil melts the polymer, bonding the foil over the containers mouth and creating a hermetic seal.

To view the IS-120 and other induction sealers

Retorquer

RT-120 Cap Retorquer
Designed to compensate the torque loss after induction sealing and to retighten caps before labeling. It is equipped with a pair of spindles that do both the retightening caps to the pre-set level of torque and the monitoring of the applied torque of each container.

To view the RT-120 and other retorquers

Turn Table

To view the turntables

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